Product Description
| Product Name |
Die Casting Process Water Pump Parts |
| Product Dimension |
Customized to the engineering dwg, maximum 1.5 meters according to our existing machining stroke. |
| Product Shape |
Customized |
| Processing Type |
CNC lathing, cutting, boring,milling; Grinding,Polishing, Passivation, etc. |
| Tolerance |
±0.02mm or as per customers' requirement. |
| Material Standard: |
ISO, DIN, ASTM, UNS, AISI, JIS, BS, NF |
| Materials Available |
Stainless Steel, Carbon Steel, Steel, Copper, Brass, Aluminum, Silver, Gold, Chrome, Tin, Nickel, Zinc, Alloy etc. |
| Material Thickness |
As per customers' requirement. |
| Surface Treatment/Finish |
Anodization, Chromizing, E-coating, Nickel Plating, Galvanization, Paint, Powder Coating, Polishing etc. |
| Heat Treatment Capability |
Annealing, Normalizing , Nitriding, Tempering ,Carbonitriding, Carburizing and Induction Hardening,etc. |
| Application |
Powered tools, Automobile, Home applicances, Medical care Instrument, etc |
| Quality Assurance |
GB/T19001-2016 ISO 9001:2015, GB/T240001-2016 ISO 14001:2015, RoHS |
| Sample Lead-time |
Within 1 day for samples available from our stock; About 1-2 weeks for customized samples |
| Mass Production Lead-time |
3-7 weeks after receiving advance payment deposit. |
| Delivery conditions: |
EXW/FOB/CFR/CIF SHENZHEN or any other airport or seaport, China |
| Payment Terms |
50% deposit, balance against B/L issuing. |
| Modification |
Mold modification per Enginering Change Request |
| Inspection |
In-house or third party, all the processings are strictly inspected by our QC. |
| Design Software |
We use the most advanced mold design software Auto CAD, Pro/E, Solidworks, UG (dwg, dxf, IGS, STP, X-T) |
| Country of Origin |
China (mainland) |
| Main Export Markets |
Europe, America, Mid East, Asia, Africa etc. |
| Service Type: |
OEM & ODM |
| Business Type: |
Manufacturer, Exporter |
| Advantages |
Expertized in producing OEM parts: sheet metal stamping, CNC machining, deep drawn and sheet metal formed parts with various finishing process.
Our factory is based at Dongguan, Guangdong province. Branch base in Ji'an City, Jiangxi province;
Oversea base in Vietnam. The Dongguan base is closed to Guangzhou and Shenzhen port, which gives us great effiency for logistic handling.
Skilled operation staff and advanced machining equipment: We have sophiscated equipment for the complete process flow from die casting, deburring, polishing, CNC milling, lathing, and surface finishing treatment.
Engineering competency. We are managed by a team of tooling designing and manafacturing expertise, with well organized and production management and logistic and shipment coordination team, to provide consistant supply to meet our customers' demand. |
We are specialized in the design and fabrication of plastic injection mould, die casting mould, rubber mould. We provide the mass production service for the parts and offer different prices per your varied volume of production demand. Please kindly send us your request.
1. Automotive Sector
2. Powered Tools Industry
3. Home Appliance
4. Medical Industry
5. New Energy Application
Tooling Specifications and Requirement
| Tool Life Cycles |
Extremely High Volume |
High Volume |
Low Volume |
| 2D Design Drawings |
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| 3D Design Drawings |
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| Tool Steel ID |
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| Cycle Counter |
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| Spare Ware Parts |
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| Spare Parts List |
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| Fully Automatic Operation |
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| DFM Report |
Shall be completed and approved before mold build. All part model changes shall be approved.
Report include: KO locations, gate locations, parting line, split lines, mold flow analysis (when required), cosmetic issues, dimensional issues. |
| Cpk Requirement |
Required Cpk requirement for critical dimensions. |
| Cycle Time Target |
Mold cycle time shall meet or exceed targets while producing parts within the Cpk requirements. |
| Critical Dimensions |
Percentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within. |
| Minor Dimensions |
Percentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within. |
| Self Lubricating Hardware |
Hardware that sees movement should be self lubricating per hardware requirements. |
| Certified Tool Steel |
Tool steel shall be certified from steel provider. |
| Mold Flow Analysis |
(when required) |
| Mold Dimensional Study |
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| Part Dimensional Study |
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Inquiry basic information:
Part 2D dwg, 3D file, or sample picture with measurement (3D in IGS, stp format, etc):
Tooling steel:
Standard mold base or not:
Runner system (Cold or Hot):
Mold cavity: multi-cavity tool, shut-off gating design for each cavity.
Delivery address:
The Strength of SUN HUA:
1. Die casting tool expertise.
2. Integrated solution service for die-casting parts, plastic injection parts and toolings.
3. Time and cost effective
4. Project management and Efficient delivery.
Profile
Sunhua Enterprise Group was established in 1997. After years of development, it has gradually become a diversified group company. The company mainly manufactures auto parts and other aluminum die-cast parts, machined parts, and products for automotive, communication, infrastructure, electrical appliances, electric Tools and other industries.
The manufacturing base is located in Hongying Industrial Zone, Fenggang Town, Dongguan City. It covers an area of nearly 35,000 square meters and has more than 1,500 people, including nearly 200 engineers and researchers. It is equipped with sophisticated processing equipment and various types of testing instruments. Quality assurance system.
In 2005, it passed the ISO9001:2008 quality system standard certification.
In 2015, it passed ISO/TS16949:2009 quality system certification.
In 2019, Sunhua Group will start construction of a manufacturing base in Taihe County Economic Development Zone, Ji'an City, Jiangxi Province, and its scale will reach more than twice that of Dongguan Fenggang Base.
Factory Environment
| Manufacturing Process |
Laser cutting, CNC punching, CNC machining, stamping, bending, threading, welding, deep drawing, polishing, tapping, riveting, assembly. |
| Material |
Stainless steel, carbon steel, copper, aluminium, brass, iron, and bronze (according to customer's requirements) |
| Surface Treatment |
Galvanized(zinc-plated, nickel-plated, chrome-plated, silver-plated), |
| Powder coating, polishing(mirror polishing, electrolytic polishing), |
| Brushing, sand blasting, chemical etching, passivation treatment, etc. |
| Tolerance |
+/-0.01mm |
| Package |
Plastic film+harden carton box+plywood case |
| Application |
Auto parts, Vehicle, Rail transport, Construction Machinery, Engineering Machinery, Food Machinery, Electrical Equipments, etc |
| Quality Control |
Conducted by ISO9001,ISO14001 |
| Drawing File Format |
Solidworks, PRO/E, Auto CAD, PDF, Step, Stp, Dwg, Drw, Prt, etc |
| Features |
1. Customized Design |
| 2. Small Order Acceptable |
| Inspection |
IQC, PQC, FQC, OQA |
Qualification and Honor
Quality Control
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC)
5) Checking the goods after they are finished-----Outgoing quality control(OQC)
FAQ
Q1. Are you a factory or trade company?
We are a factory located in No. 86-88, Hongying Industrial Zone, Hongshi Bridge, Fenggang Town, Dongguan City,
Guangdong Province, China
Q2. What kind of production service do you provide?
Mold making, die casting, CNC machining, stamping, plastic injection, assembly, and surface treatment.
Q3. How about the lead time?
Mold: 3-5 weeks
Mass production: 3-4 weeks
Q4. How about your quality?
♦We have got ISO9001:2015 and IATF16949:2016 certificates.
♦We will make the operation instruction once the sample is approved.
♦We will 100% inspect the products before shipment.
Q5. How long should we take for a quotation?
After receiving detailed information(your 2D/3D drawings or samples), we will quote you within 2 days.
Q6. What is your quotation element?
Drawings or Sample, Material, Finish, and Quantity.
Q7. What is your payment term?
Mold: 50% prepaid, balance after sample approval.
Goods: 50% prepaid, balance T/T before shipment.
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