ABS PP PE Plastic Injection Part Overmolded for Home Appliances Fans Cookers

Product Description

ABS PP PE Plastic Injection Part Overmolded for Home Appliances Fans Cookers

Product Description

 

Product Name	OEM&ODM CNC Milling Part Aluminum Alloy
Product Dimension	Customized to the engineering dwg, maximum 1.5 meters according to our existing machining stroke.
Product Shape	Customized
Processing Type	CNC lathing, cutting, boring,milling; Grinding,Polishing, Passivation, etc.
Tolerance	±0.02mm or as per customers' requirement.
Material Standard:	ISO, DIN, ASTM, UNS, AISI, JIS, BS, NF
Materials Available	Stainless Steel, Carbon Steel, Steel, Copper, Brass, Aluminum, Silver, Gold, Chrome, Tin, Nickel, Zinc, Alloy etc.
Material Thickness	As per customers' requirement.
Surface Treatment/Finish	Anodization, Chromizing, E-coating, Nickel Plating, Galvanization, Paint, Powder Coating, Polishing etc.
Heat Treatment Capability	Annealing, Normalizing , Nitriding, Tempering ,Carbonitriding, Carburizing and Induction Hardening,etc.
Application	Powered tools, Automobile, Home applicances, Medical care Instrument, etc
Quality Assurance	GB/T19001-2016 ISO 9001:2015,  GB/T240001-2016 ISO 14001:2015, RoHS
Sample Lead-time	Within 1 day  for samples available from our stock; About  1-2 weeks for customized samples
Mass Production Lead-time	3-7 weeks after receiving advance payment deposit.
Delivery conditions:	EXW/FOB/CFR/CIF SHENZHEN or any other airport or seaport, China
Payment Terms	50% deposit, balance against B/L issuing.
Modification	Mold modification per Enginering Change Request
Inspection	In-house or third party, all the processings are strictly inspected by our QC.
Design Software	We use the most advanced mold design software Auto CAD, Pro/E, Solidworks, UG (dwg, dxf, IGS, STP, X-T)
Country of Origin	China (mainland)
Main Export Markets	Europe, America, Mid East, Asia, Africa etc.
Service Type:	OEM & ODM
Business Type:	Manufacturer, Exporter
Advantages	Expertized in producing OEM parts: sheet metal stamping, CNC machining, deep drawn and sheet metal formed parts with various finishing process. Our factory is based at Dongguan, Guangdong province. Branch base in Ji'an City, Jiangxi province; Oversea base in Vietnam. The Dongguan base is closed to Guangzhou and Shenzhen port, which gives us great effiency for logistic handling. Skilled operation staff and advanced machining equipment:  We have sophiscated equipment for the complete process flow from die casting, deburring, polishing, CNC milling, lathing, and surface finishing treatment.  Engineering competency. We are managed by a team of tooling designing and manafacturing expertise, with well organized and production management and logistic and shipment coordination team, to provide consistant supply to meet our customers' demand.

We are specialized in the design and fabrication of plastic injection mould, die casting mould, rubber mould. We provide the mass production service for the parts and offer different prices per your varied volume of production demand. Please kindly send us your request.

 

Part 2D dwg, 3D file, or sample picture with measurement (3D in IGS, stp format, etc):
Tooling steel:
Standard mold base or not:
Runner system (Cold or Hot):
Mold cavity: multi-cavity tool, shut-off gating design for each cavity.
Delivery address:

1. Automotive Sector
2. Powered Tools Industry
3. Home Appliance
4. Medical Industry
5. New Energy Application

Product Parameters

Tooling Specifications and Requirement

Tool Life Cycles	Extremely High Volume	High Volume	Low Volume
2D Design Drawings
3D Design Drawings
Component ID
Tool Steel ID
Cycle Counter
Spare Ware Parts
Spare Parts List
Fully Automatic Operation
DFM Report	Shall be completed and approved before mold build. All part model changes shall be approved. Report include: KO locations, gate locations, parting line, split lines, mold flow analysis (when required), cosmetic issues, dimensional issues.
Cpk Requirement	Required Cpk requirement for critical dimensions.
Cycle Time Target	Mold cycle time shall meet or exceed targets while producing parts within the Cpk requirements.
Critical Dimensions	Percentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within.
Minor Dimensions	Percentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within.
Self Lubricating Hardware	Hardware that sees movement should be self lubricating per hardware requirements.
Certified Tool Steel	Tool steel shall be certified from steel provider.
Mold Flow Analysis	(when required)
Mold Dimensional Study
Part Dimensional Study

 

Service we supply	OEM Die Casting Service , Mold Making , Machining and Surfacetreatment
Process Technology	Gravity die casting,  low pressure die casting, high pressure die casting
Material  For Die  Casting	Aluminum Alloy (ADC12, A380, AlSi10MgFe)
Drawings Format	2D ( CAD ,PDF ,JGP) or 3D ( STEP, IGS )
MOQ	2000 Pieces
Lead Time	within 35 - 45 days
Surface treatment	Pinting, powder coating, anodizing, chromizing
Process flow	Smelting - Die casting - Gate Removal - Deburring - Polishing - CNC milling - Bushing Assembly - Inspection - Warehouse Entry
Features & Advantage	1. High machining accuracy, the flatness within 0.05mm. ID within ±0.02 2. High finish appearance, smooth surface roughness is Ra1.6 after machining.
Quality Assurance/ Tolerance	GB/T19001-2016 ISO 9001:2015,  GB/T240001-2016 ISO 14001:2015, RoHS

Inquiry Basic Information:
Part 2D dwg, 3D file, or sample picture with measurement (3D in IGS, stp format, etc):
Tooling steel:
Standard mold base or not:
Runner system (Cold or Hot):
Mold cavity: multi-cavity tool, shut-off gating design for each cavity.
Delivery address:
 

Our Advantages

The Strength of SUN HUA:
1. Die casting tool expertise.
2. Integrated solution service for die-casting parts, plastic injection parts and toolings.
3. Time and cost effective
4. Project management and Efficient delivery.

Quality Control

 

 

Company Profile

Company Profile:
Dongguan Sun Hua Plastic Ltd is a company specialized in the design and manufacturing of high-quality die-casting tooling and molded parts of Aluminum, Zinc, Magnesium, etc for the international market and has been dedicated to the manufacturing endeavor since its inception in 1997. The company mainly manufactures auto parts and other aluminum die-cast parts, machined parts, and products for automotive, communication, infrastructure, electrical appliances, electric tools and other industries.

Committed to providing integrated solutions for prototyping and mass production, through tooling build, trial out and First Article Inspection, Sun Hua offers the competitive price and satisfactory lead time based on advanced technologies, scientific team management and continuous improvement.


Production Floor

Company Culture


Strength:
1. We are a die caster specialized in OEM die casting parts production from model designing,prototype build, tooling build and mass production since its founding from 1997.

2. Top brand customer cooperation, such as BOSCH, TTI, and BYD etc.

3. Equipment includes CNC, EDM, grinding machine, die casting machine (from 88 ton to 2500 ton).

4. Dedicated and integrated solutions for your products with the best price.
5. Expertised Tooling Making
6. As-cast Quality Control
7. Precision CNC machining
8. Measurement Correlation
9. Production Planning and Management
10. Project Management and Scheduled Delivery
11. Providing good After-sale service, if the products have any quality problems, we will take charge of it.
 

Packaging & Shipping

Tooling Packaging:

1. Clean and rinse the complete tooling.

2. Interior and exterior of the tools shall be preserved with oil.

3. Wrap the tooling with film for protection after dry out.

4. Stuff the tools in the wood crate.

 International shipment:
 1. FedEx Express
 2. TNT Delivery
 3. DHL Express
 4. EMS delivery
 5. UPS Express delivery
 6. Maritime container delivery.
 
 

Certifications

Customer Awards:

ISO& IATF Certificates:

 

 

Customer Visiting:

Strength:
1. We are a die caster specialized in OEM die casting parts production from model designing,prototype build, tooling build and mass production
    since its founding from 1997. 

2. Top brand customer cooperation, such as BOSCH, TTI, and BYD etc.

3. Equipment includes CNC, EDM, grinding machine, die casting machine (from 88 ton to 2500 ton).

4. Dedicated and integrated solutions for your products with the best price.

    Expertised Tooling Making
6. As-cast Quality Control
7. Precision CNC machining
8. Measurement Correlation
9. Production Planning and Management
10. Project Management and Scheduled Delivery
11. Providing good after-sale service, if the products have any quality issues.


2023 NHS Exhibition at Las Vegas

2023 China - Russia Expo at Ekaterinburg




FAQ:

Q: What do I need for offering a quote?
A: Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment and another technical requirement, etc.), quantity, application, or samples. Then we will quote the best price within 24h.

Q: What is your MOQ?
A: MOQ depends on our client's needs, besides, we welcome trial orders before mass production.

Q: What is the production cycle?
A: It varies a lot depending on product dimension, technical requirements, and quantity. We always try to meet customers' requirements by adjusting our workshop schedule.

Q: What kind of payment terms do you accept?
A.: T/T,  PayPal.

Q: Is it possible to know how is my product going on without visiting your company?
A: We will submit a detailed production schedule and send weekly reports with digital pictures and videos to present the manufacturing progress.

Q: If you make poor quality goods, will you refund our deposit?
A: We make products according to the drawings or sample required criteria. All parts will undergo the in-process and outgoing quality inspection prior to the shipment.  To meet the customers' satifaction is the grand pride we hold for the business. 

For more questions,  please kindly send us an inquiry!